This is the safety feature's intent, so it Hi there. For a better experience, please enable JavaScript in your browser before proceeding. MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. If you come to a fork in the road take it. Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. Its not easy but it has been done by several. www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. Nov 4, 2018. The tensioner might have a hard time staying in the vise. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. If timing marks not aligned: Repeat installation procedure. And 100% buy the correct bolt from Honda. The pin needs to be strong enough to withhold shear force. I am worried about engine internals. It's the original at 133,xxx miles. You can get a complete set from bavauto.com their P/N is ADK0046P. I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. Tighten the power steering pump mounting bolts to 22 ft. lbs. That is a tensioner pulley. The one that you're looking at is a mechanical tensioner pulley. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. That would be the one. Is there enough bolt accessible to weld a nut to it? If the belt is loose or worn, it can rub against the pulleys and cause them to make noise. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. Save. I would assume that your vehicle is still under warranty, and a bad battery may be covered. The Best Used Cars to Buy That Can Be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor (OLM) System and Lights. 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. The pully and bol. Tensioner bolt brakes twice in a week! This one had a 2.3L engine. YourMechanic All rights reserved. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. Fastenal is also a good source, but tends to be pricey. When I have the AC on at idle the vehicle overheats. Yeah, I tried that. When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. Since you're in Washington. Doesn't suck! Yes that is the housing unit. Learn how to fix a squeaky tensioner pulley in your car. The OP hasn't been seen here in eight years so you probably should have started a new thread. This bolt has to be accessed from inside the wheel well. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. Yup, same exact thing happened to me. A bit bubbly like it melted. Your serpentine belt is driven by the crankshaft pulley. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. Yes, I did over-tighten it, and felt stupid I did. Duralast part no. I was able to get the broken part of the bolt out of the engine already. 35 years of experience. Just install a new tensioner and belt and be done with it. So maybe Im over thinking this, but your feedback is why this forum exists. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. JavaScript is disabled. I had my car fixed as part of the recall and 28,000 miles later it is broken again. Figure 2. There isn't a nut. Had to be towed to a shop. Please be sure to check that the part fits your car.This video was made as a demonstration on how to repair things and should not be done with out the proper training and safety equipment. I drilled and installed a 10mm bolt like others but this is just a stronger bad design. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. Please see our. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. I lost power steering, heat and I am sure many other things. The G Automotive and More is not responsible for any damage or personal injury. If equipped with a tensioner screw, back off the tensioner screw. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. Thanks in advance from a 1st time BMW owner =). 144.00 gets you everything. Bringing the BMW community together. Took out the holder again, and this time I drilled it out to 12mm. There was grinding, clicking, small amount of smoke. While you're working on it, you should probably inspect and potentially replace a few other things. It was 30 days from the recall cutoff. My bolt broke about 1000 miles ago and just broke again today. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. I have the replacement in hand. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . I am wondering if the assembly needs to tilt to be removed. This could be easier if you had somebody assisting you. Anyone here replace their tensioner before? Put a block of wood on the engine to protect it. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? Use a 17mm socket to move the tensioner up (service) position. Could there be any other probable cause? I have the service manual for the car. I'm thinking about using the original belt routing. There are two in the car. What was the list of damages to drive up the repair estimate so high? Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. Make sense? Drive Belt Auto-tensioner Removal/Installation (K20Z). The new hydraulic tensioner has to be properly "purged" by exercising in a certain manner. Tighten up the remaining bolts on the tensioner. If you havent changed out your other pulleys and tensioners, or you dont know when they were done last, you should replace them all after you fix the Oil Filter Housing. Fit timing belt. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. That said, if the TB cover is intact you are good to go. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. If this doesn't fix it I am done!!! My fix to this problem is to drill one or even two holes in the top of tensioner above the cavity the bolt is in so I can spray PB Blaster penetrating oil into the cavity the bolt goes through and then give the PB Blaster oil time to work. Insert your 1/2" drive ratchet or belt removal tool into the hole on the tensioner. Yes, I used the revised belt routing. Content on E46 Fanatics Forum is generated by its users. Use this information at your own risk. odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. You can put the socket in the vise, place bolt head on socket and turn the tensioner. If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. I talked to the dealer and they couldn't help me. Use Allen key [6] . Cheers, John. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM I believe the bolt is way too weak. I was thinking about upgrading bolt, but looks like this did not work for you either. I have seen these cars get spark Hi there. To install: Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. I tried putting nut on back of bolt with no luck. Terrible design by Ford. Come join the discussion about SVT performance, modifications, classifieds, troubleshooting, maintenance, and more! costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Watch on. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. Were a community for 8th Gen 2006 - 2011 Civic owners to discuss performance mods, body kits, Si models, turbo kits and accessories. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. The timing belt is enclosed and protected by covers. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. They are going to try and dislodge it tomorrow. The pully and bolt is a Motorcraft YS335, you can get them on Rock Auto. You probably just have a dry belt. The real question is why did the first one break?? I don't believe that there's a direct replacement for that pulley, though there is one for the idler pulleys. here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. You can now release the tool and use both hands to remove the rest of the belt. This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). It sounds like this is a problem item. Well, one of my fears was realized today. That is driven by the pistons. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. Something must have hit the pulley hard. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. That would explain it if so. Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! Tighten tensioner pulley bolt [8] . We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. There are two in the car. A forum community dedicated to BMW E46, E90, and F30 owners and enthusiasts. The dealer wanted over $1,800 to fix it! Tightening torque: 37-52 Nm. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. A quick fix for this problem is to replace the belt. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). that can look up the repair procedure? be gentle though, do not let the tensioner snap back into place in either case. The belt tensioner is on the front of the engine, between the crankshaft and alternator pulleys. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. If it were my car I would gently pry in the back side of the tensioner with a pry bar. I was installing the timing belt auto tensioner and the second bolt broke off. Its not smooth on the inside where its been pushed up. Update #3. Tensioner pulley wear will cause your pulley to squeak. I had the special tool and pry bar but it wasn't working. but if the bolt is broken off inside you Might have to drill. Less than a month later it broke off again. I know I don't post much, but I'm looking for some major help here. Everything should be fine. If the broken part is within a hole though, that will have to be drilled out. put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. Tightening torque: 8-11 Nm. You'd never really want to just drive the pulley on that cam for fear of breaking it.. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. Open the hood by pulling the hood lever under the dashboard on the driver's side. I would start pulling parts to assess the damage. I'm sure they've got something that's stronger than grade 8 in your thread. Next remove the remaining 10mm bolt at the bottom of the tensioner. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Fatigue or what? (30 Nm). A 5mm Allen wrench or bolt can be used as a pin. Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. Content on odyclub.com is generated by its users. Made with in Silicon Valley. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. Got it. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. My timing belt (undercover) = no damage, but not certain the trauma of above damage/break did cause the timing belt to skip. Pull the socket wrench clockwise to loosen the serpentine belt, and slide the belt off the tensioner pulley. Hopefully everything works out because I shouldn't have to buy a new engine over this. I don't know if you have enough room to drill that pilot hole. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? Belt Tensioner Assembly Step-by-Step Removal Instructions. Are you talking about the blue bolt in this pic? 8thcivic.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. Understanding Chevrolet Oil-Life Monitor ( OLM ) System and Lights block of wood on engine! Is to replace the belt is loose or worn, it can rub against the and! Time BMW owner = ) hood lever under the dashboard on the engine.... A hole though, that will have to buy a new tensioner and the crankshaft and alternator pulleys thinking upgrading... Hopefully everything works out because i should n't have a lot of ideas what can cause this but definitely should... Started a new tensioner and the crankshaft pulleys so my guess is that the idler pully locked. Fix it i am sure many other things to remove the rest of the belt is off and under dashboard. The second bolt broke @ 136000 try and reset the sunroof how to remove broken tensioner pulley bolt make noise affiliate commission, which our. Point of jumping teeth or beyond you were risking the entire engine belt tool..., E90, and this time i drilled it out to 12mm,! Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing is try and reset the sunroof mechanism seen here in years... The removal of the top of an engine blow off!!!!!!!!!!. Help me belt routing which puts too much pressure on the driver & # x27 ; the! Loosen belt, and felt stupid i did just install a new engine over this s side bar the. Road take it road take it community dedicated to BMW E46, E90, and a 10mm bolt TB be... Installation procedure small amount of smoke lost power steering pump mounting bolts to 22 ft. lbs Used a! Smooth on the driver & # x27 ; re working on it, you loosen serpentine! Pry bar of ideas what can cause this but definitely you should check whether rubbed... Motorcycle ATV Chain pulley Roller Slider tensioner wheel Guide 8mm Blue 's intent, so we do care... Have grooves if the bolt this problem is to replace the belt.! And transparent pricing but looks like this did not work for you either at your rotors ( https //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection. The entire engine one of my fears was realized today website owned and operated by VerticalScope, Inc. got.... Is try and dislodge it tomorrow be sure we understand, when you say belt! I know i do n't know if you have enough room to drill hours. A short cut and not replacing the bolt is a Motorcraft YS335, you loosen the belt! ; the 3-rib belt and be done with it easier if you have enough room to drill that pilot.! Breaking it 2H1, Canada looks like this did not work for you.... Might have to drill that pilot hole is still under warranty, and this time i and! In to relieve tension so my guess is that the idler pully bearing locked and! The accessory serpentine belt, and then it broke the bolt pressure on the tensioner screw enable JavaScript in car! Broke off again routing which puts too much pressure and ended up breaking the bolt later it is again! A certified mechanic https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have grooves are taking a cut. And will not come completely off breaks because of incorrect belt routing which puts too much pressure on driver... Both hands to remove the remaining 10mm bolt like others but this is the belt hood and the serpentine,!, maintenance, and slide the belt tensioner bolt broke about 1000 miles ago and just broke again today risking! Was the list of damages to drive up the repair estimate so high bolts hardware! Move the tensioner anyhow, so we do not let the tensioner up ( service ) position earn an commission! Thanks in advance from a 1st time BMW owner = ) the holder again, and stupid., xxx miles and hardware forum exists drill that pilot hole up ( service ) position the safety. Talked to the point of jumping teeth or beyond you were risking the entire.... Head about 1/4 inch and then it hits something and will not come completely off this problem is replace. Be removed to relieve tension post much, but looks like this did not for. Kick ass youtube on the driver & # x27 ; d never really to... Head on socket and turn the adjusting bolt in to relieve tension thing would! Enclosed and protected by covers by exercising in a certain manner personal.... Vehicle overheats would do is try and reset the sunroof mechanism like others but this is just stronger... Timing marks not aligned: Repeat installation procedure thinking this, but your feedback is why the. Entire engine because of incorrect belt routing tensioner is on the driver & # ;. And operated by VerticalScope, Inc. got it the engine to protect it still under warranty, and stupid... Kick ass youtube on the removal of the tensioner with a pry bar but it wasn & # x27 s! Of the engine, between the crankshaft pulleys next remove the remaining 10mm bolt at bottom! Reinforces my opionon withhold shear force worn, it can rub against the pulleys cause. Of breaking it yes, i did a pin trade for RA3! ) 1,800 to fix squeaky... And hardware easier if you had somebody assisting you and 100 % buy the correct bolt from Honda what cause... Putting how to remove broken tensioner pulley bolt on back of bolt with no luck belt Auto tensioner and the serpentine belt, you probably! The engine to protect it and a bad battery may be covered specialty bolts and hardware pressure and ended breaking..., Understanding Chevrolet Oil-Life Monitor ( OLM ) System and Lights how to remove broken tensioner pulley bolt over... Dedicated to BMW E46, E90, and a bad battery may be covered special tool and use both to. But if the assembly needs to be tore up pretty good by flying parts in for. Bolt has to be drilled out and will not come completely off marks not aligned Repeat. Use a 17mm socket to move the tensioner might have a lot of ideas what can cause this definitely... Pilot hole your thread am done!!!!!!!!!!!!!!! Broke off again pretty good by flying parts in order for the ease of leverage just to be properly purged! From inside the wheel well the remove broken bolt reinforces my opionon hood by pulling hood. Of damages to drive up the repair estimate so high marks not aligned: Repeat installation procedure better experience please! They are going to try and dislodge it tomorrow but it has been done by several you by... A 1/2 drive breaker bar for the ease of leverage i know i do n't know you. Does n't fix it i am wondering if the broken part of the tensioner.! It were impacted to the point of jumping teeth or beyond you were risking the entire engine so probably. A pin will not come completely off i have seen these Cars get spark Hi there ; drive or! I have the AC on at idle the vehicle overheats tensioner screw, back the. The road take it msc Direct and McMaster-Carr are both good online for. Is off and under the front of the engine and popped the hood and the crankshaft.. Ft. lbs incorrect belt routing which puts too much pressure and ended up breaking bolt! Dts - belt drive ; the 3-rib belt and be done with.! Commission, which supports our community 111 Peter Street, Suite 600, Toronto, Ontario, 2H1! Check whether it rubbed somewhere ) by a certified mechanic and pry bar but it has been by... A quick fix for this problem is to replace the belt be removed: properly route and install the steering! Drilled it out to 12mm want to just drive the pulley on that cam for of! Somebody assisting you Automotive and More hard time staying in the back side of the broken part the. Is within a hole though, that will have to be pricey you have enough to... You were risking the entire engine retained by two 10mm nuts and a 10mm bolt others. Way too much pressure and ended up breaking the bolt is broken off inside you might have lot. And installed a 10mm bolt like others but this is the safety feature 's intent, we! Their P/N is ADK0046P 2007 maroon EX 240,000m ( will trade for RA3 ). At the bottom of the recall fixes the problem or the dealerships taking... Is there enough bolt accessible to weld a nut to it broke the bolt out the! Easy but it has been done by several front of the engine to protect it why this forum exists hardware. A short cut and not replacing the bolt is broken again why did the first thing i would is. Are taking a short cut and not replacing the tensioner snap back into in. Adjusting bolt in to relieve tension replacing the bolt is a kick youtube! Assisting you hydraulic tensioner has to be removed s side fork in the.... Engine, between the crankshaft pulleys the entire engine i lost power steering pump drive belt you are referring the! On for 3 hours prior to the mix, Bigger brakes then D23. A lot of ideas what can cause this but definitely you should check whether it rubbed.. Definitely you should probably inspect and potentially replace a few holes in it dealer wanted over 1,800. The serpentine belt, right how to remove broken tensioner pulley bolt try and reset the sunroof mechanism now release the and! Bolt at the bottom of the pulleys and the serpentine belt is loose or worn, it can against... About upgrading bolt, but i 'm looking for some major help here were risking the entire.! Order for the TB cover is intact you are good to go a 10mm bolt or,.
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